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DS Pack — cartonization add-on

Pack every order accurately, before you rate it.

DS Pack decides how every order packs before DigitalShipper asks a carrier for a rate. Auto-segregates hazmat. Calculates dimensional weight. Rate-shops every box configuration across every carrier in your group.

The problem DS Pack solves

Most shipping systems quote rates as if every order is one package on one carrier.

01

Multi-package orders

When an order ships in three boxes, the carrier charges for three boxes. If the quote was for one, the difference comes out of margin. Hazmat regulations make this worse.

02

Dim weight ignored

Carriers bill the greater of actual weight or dim weight. A light item in a large box is billed as heavy. Most systems miss this on every dimensionally significant shipment.

03

Single-carrier rating

USPS Priority is often 40-60% cheaper than UPS Ground on small parcels. LTL is often dramatically cheaper above 150 pounds. Single-carrier systems leave it on the table.

DS Pack closes all three gaps in one pass.

Capabilities

Cartonization, dim weight, and rate-shop in one pass.

Automated cartonization

First-fit-decreasing volume heuristic. 90% utilization threshold, configurable weight cap, full hazmat segregation. Handles 95% of orders without intervention.

Hazmat auto-segregation

Hazmat items route into separate packages, ground-only services, and away from USPS. Compliant on every order.

Rate-shop-aware box selection

Enumerates box configurations, rate-shops each, picks the lowest total cost. The cheapest box is not always the smallest.

Dim weight calculation

Every package rated on the greater of actual or dim weight, using the correct divisor for each carrier and service.

Warehouse repack

Drag-and-drop item rearrangement with live cost recalculation. Margin captured by repacking is tracked.

LTL freight support

Heavy orders auto-evaluated for LTL. Builds pallets, calculates NMFTA class, rates against parcel. Cheaper wins.

Checkout rate display

eCommerce checkout shows accurate multi-carrier options based on the actual packing plan.

Quick quote

Sales quotes phone orders in seconds. Search products, enter destination, get rates, email the quote.

Two cartonization workflows

Pre-pick or post-pick. We support both.

Workflow A

Pre-pick cartonization

Cartonization runs at order creation. Box assignments appear on the pick ticket. Pickers grab the correct boxes before picking.

Requires

Integration with your pick system, WMS, or ERP.

Most common in modern warehouses.

Workflow B

Post-pick cartonization

Items picked first using your existing process. Box assignment shown at the pack station on the ShipScreen.

Requires

No pick system integration.

Lowest-friction path for paper-based picking.

Pricing

Simple monthly pricing. Three tiers.

Annual billing saves 15%. No per-package fees. Transparent overage at $0.04 per packing operation above your tier limit.

Growth

For warehouses up to 2,000 packing ops/month.

$212/month

$2,539/year billed annually (save $451)

Start with Growth
  • Parcel cartonization
  • Box selection + dim weight
  • Hazmat segregation
  • Warehouse repack
  • Checkout rates + quick quote
  • Shipping cost analysis

2,000 packing ops/month included. Overage $0.04/op.

Most popular

Business

Adds LTL freight. Up to 10,000 ops/month.

$424/month

$5,090/year billed annually (save $898)

Start with Business

Everything in Growth, plus:

  • LTL freight support
  • Pallet building
  • NMFTA freight class calculation
  • LTL carrier rating
  • 5x packing operation limit

10,000 packing ops/month included. Overage $0.04/op.

Scale

Unlimited operations + optimization simulator.

$849/month

$10,190/year billed annually (save $1798)

Talk to sales about Scale

Everything in Business, plus:

  • Optimization Simulator
  • Replay historical orders against alternative configurations
  • Project savings before committing
  • Priority support
  • Unlimited packing operations

Unlimited included. No overage.

One-time setup: $4,000

Covers everything required to go live: product catalog import with validation ($1,500), box catalog and rateshop group configuration ($1,000), ERP or eCommerce integration ($1,000), two training sessions ($500).

Customers with complex integrations may exceed typical setup scope. Scoped during discovery.

Requires a DigitalShipper license. DS Pack is sold only to DigitalShipper customers. The two products are designed to work together.

Why customers pay for it

Three ways DS Pack pays for itself.

01

Closing the quote-vs-invoice gap

Every order where the carrier invoices more than the checkout quoted is money out the door. DS Pack closes the gap by quoting the actual packing plan.

02

Lower customer-facing rates on small orders

Adding USPS and FedEx to lightweight rate shops typically drops the rate by 40-60%. Lower prices reduce complaints and cart abandonment.

03

Per-package markup as margin

At 3,000 shipments/month, a $0.17 per-package markup fully covers the Business tier. Anything above that is margin.

See your savings before you commit.

A discovery call covers your shipping setup, carriers, platform, and volume. Tailored quote within a week.